DIY Re-upholstering a Sofa part III… Taking it Apart and Replacing Foam

Hi!  I know that I haven’t been posting enough, but that is changing.  The freelance thing that made life entirely insane for three months has come to an end (just in time for me to enjoy some of the summer and take a vacation to my husband’s birth-country to meet his father for the first time.  W00t!)  I have a lot of projects in the works, and today have finally been able to transfer thousands of photos onto the computer from my phone.  (For several weeks this was not working, and it was the reason I never ended up being able to post when I had found time.  Very frustrating!)  Today I want to accomplish as much as I can, but there a some topics you can look forward to: a lot more garden and flower photos, installing a functional clothesline, completion of the sewing/work room, refinishing chairs, fancy accent pillow tutorials, basement/garage moisture remediation and waterproofing, more improvements to the master and main baths, and re-upholstering several items.

For example, yesterday I jumped into the very messy and very involved project of reupholstering the vintage sofa which I wrote about this spring.  As of this morning it has been torn apart, and I have all the materials required to make it a sofa again, but I’ll admit that it is a daunting task given how it looks.  This morning: foamless

I had to tear out the the seat deck padding and foam, which I hadn’t done last time, because of a pet problem.  This meant an unexpected trip to Joann’s in the afternoon to purchase some 1″ foam.  Luckily it happened to be 40% off!  (Upholstery foam is rather expensive.  Not much about upholstering in cheap, to be fair, but DIY is still far less than sending it to a professional.)  Now with the new seat deck foam in place, and the new cushion temporarily there too:

this morning new seat deck foam

Still quite the mess, but sweeping the hundreds of sharp staples and dust out of the way made for a less tiring view.  Today I’ll sew in a muslin seat deck and upholster a base over padding with muslin before cutting the real fabric.  I’m using a heavy linen, but I suspect that a muslin base will be wise.  It will also let me decide if I actually like the look of certain changes I am making, like using a one-piece inner arm instead of a corded and more tailored two piece style.

Yesterday I wrapped the new seat cushion foam in batting.  It isn’t too much of a pain.  Just lay the foam on the batting and spray both with upholstery adhesive before smoothing them together.  Trim the edges.  You only want the batting to cover the top, underside, and front edge of the cushion.

wrap the seat foam wrapping the foam

I took this as a before photo.  Sorry it is not much.

end before

Then I started by taking off the cambric underneath:

beginning to take apart, yikes

Next I tore off the welting, unstapled the back, outer sides, inner sides, and finally the seat deck.  I cut and left the front portion from some previous upholstering to make life easier, and I left my and other previous upholsterer’s work on the arms too.  Don’t mess with anything that is doing just fine.  😉

Then I sanded the frame some.  I have to continue that now.  Afterwards I’ll use wood glue to strengthen any wobbly joints.  I want to stain and wax it to match the coffee and dining table.  I still need to hand sew the cushion cover closed.  Then I can do the muslin base and eventually cut the linen.  When I bought the linen I allowed for a couple of extra yards over my calculations, but the yardage is very little according to charts.  I figured it carefully, but I only bought 13yds, as I recall.  This sofa is 8′ or 9′ long and all charts advise somewhere around 20yds for a large sofa.  Luckily this one is short, sparing in use of fabric, and I have the experience of already doing it once before… with a velvet of all things!  I eeked it by with 12yds of velvet, so I am confident with the easier to place linen, but I still must be cautious in cutting without any silly mistake and must have a plan for the layout.  The linen was super inexpensive as far as upholstery fabrics go, but no one wants to waste, eh?

Next time I’ll show how to construct and stitch down the seat deck.  While I am here writing let me share photos of some pretty fabrics I saw at Mood.  I used a similar velvet ikat styled fabric in greys for our kitchen chairs a couple of years ago.  The damask style teal velvet is one I used on a settee going on ten years ago and my desk chair.  I really love it an how well it holds up to use and cat fur.

IMG_8770 IMG_8771 IMG_8772 IMG_8774 IMG_8777 IMG_8779 IMG_8781 IMG_8783

Here are swatches of some that I have been dreaming of for future projects.  Too bad they are far to costly for me have used for the sofa!  I’m tempted to yet again re-do the big circular chair (that I already upholstered twice in a few years) with one of the really fancy fabrics.  Actually, I have to re-do a recliner too, but I must keep in mind the sofa it will be near (for a while,) annoyingly.  It is so hard to choose!

ikat velvets desk chair teal and awesome black pretty, pretty

The velvet ikats are fun, but I already know I will not use them.  What is super difficult to decide on are the others.  I always intended to use the damask teal, but now I am unsure.  I adore the black and grey one pictured with it.  That is more forgiving in colour too.  I really like the purples in the other velvets, but those are not good choices for the round chair.  Maybe the darkest one with the large design, and the light grey one?  I suppose I’ll decide after the sofa is complete.  As for the recliner, it will be in the basement with the rust colour-way sofa.  Purple and teals aren’t compatible with it at all,sadly, and even the neutral colour ways aren’t compatible in style.  😦  That sofa is slated to be replaced some day, according to the husband, but it may be years.  I’ll have to keep thinking, because I’d love to use the lighter purple!  They are all so pretty.